AMSOIL Products Improve Efficiency
and Reduce Operating Costs for Gerlach
Trucking
AMSOIL INC., in conjunction with Gerlach
Trucking of Erskine, Minnesota, conducted
a field demonstration of its
and Dual-Gard filtration
system equipped with BE-110 by-pass filtration
elements.
The test vehicle was a 1995 Freightliner
FLD-120 powered by a Detroit 60 Series diesel
engine and utilized mainly in long-haul transports.
The testing covered a two-year period and
the vehicle accumulated 212,326 total miles.
Evaluation Proposal
The goals for this demonstration included
showing that the use of AMSOIL Series 3000
5W-30 Heavy Duty Diesel Oil, in conjunction
with the AMSOIL Dual-Gard filtration setup
and SDF Oil Filters, would result in improved
efficiency, reduced operating costs and
environmental benefits when compared to
conventional petroleum lubricants and filtration
methods. As mentioned, the evaluation was
conducted using a 1995 Freightliner FD-120
equipped with a Detroit 60 Series diesel
engine. The AMSOIL Series 3000 5W-30 Heavy
Duty Diesel Oil was sampled at the manufacturer’s
suggested oil drain intervals and monitored
through the use of oil analysis to ensure
its continued serviceability. The full-flow
filtration units were also monitored and
replaced at 12,000- to 15,000-mile intervals,
while the By-Pass units were monitored
and replaced at 24,000- to 30,000-mile
intervals.
Miles
on Oil |
| |
| 0 |
| 15470 |
| 34075 |
| 55071 |
| 72348 |
| 96493 |
| 119436 |
| 146883 |
| 169390 |
| 194205 |
| 212326 |
|
Iron
(Fe) |
| PPM |
PPM
p/mile |
| 0 |
0 |
| 20 |
0.001293 |
| 27 |
0.000792 |
| 43 |
0.000781 |
| 54 |
0.000746 |
| 58 |
0.000601 |
| 46 |
0.000385 |
| 86 |
0.000586 |
| 87 |
0.000514 |
| 81 |
0.000417 |
| 83 |
0.000391 |
|
Chromium
(Cr) |
| PPM |
PPM
p/mile |
| 0 |
0 |
| 1 |
0.000065 |
| 1 |
0.000029 |
| 2 |
0.000036 |
| 2 |
0.000028 |
| 2 |
0.000021 |
| 1 |
0.000008 |
| 3 |
0.000020 |
| 2 |
0.000012 |
| 2 |
0.000010 |
| 2 |
0.000009 |
|
Copper
(Cu) |
| PPM |
PPM
p/mile |
| 0 |
0 |
| 2 |
0.000129 |
| 2 |
0.000059 |
| 2 |
0.000036 |
| 3 |
0.000041 |
| 3 |
0.000031 |
| 2 |
0.000017 |
| 5 |
0.000034 |
| 4 |
0.000024 |
| 4 |
0.000021 |
| 4 |
0.000019 |
|
Lead
(Pb) |
| PPM |
PPM
p/mile |
| 0 |
0 |
| 4 |
0.000259 |
| 5 |
0.000147 |
| 7 |
0.000127 |
| 9 |
0.000124 |
| 10 |
0.000104 |
| 10 |
0.000084 |
| 21 |
0.000143 |
| 20 |
0.000118 |
| 15 |
0.000077 |
| 16 |
0.000075 |
|
Aluminum
(Al) |
| PPM |
PPM
p/mile |
| 0 |
0 |
| 8 |
0.000517 |
| 6 |
0.000176 |
| 7 |
0.000127 |
| 7 |
0.000097 |
| 7 |
0.000073 |
| 6 |
0.000050 |
| 9 |
0.000061 |
| 7 |
0.000041 |
| 8 |
0.000041 |
| 7 |
0.00003 |
|
| Viscosity |
Degradation |
| 100
º C |
%
OXD |
%
NOX |
TBN |
Soot/Solids |
11.70
10.95
10.64
10.37
10.84
10.70
10.88
10.71
10.70
10.50
10.80 |
0.0
5.6
7.8
11.1
17.8
15.6
26.7
16.7
26.7
11.1
40.0 |
0.0
15.7
20.0
21.4
25.7
25.7
37.1
30.0
41.4
31.4
52.8 |
12.00
11.34
6.23
9.98
11.31
9.62
8.62
9.05
8.20
9.00
8.10 |
0.0
0.0
0.0
1.2
1.2
1.0
1.2
1.7
1.6
1.0
1.1 |
| *PPM
= Parts Per Million |
Summary
Overall, the demonstration was a success.
After switching to AMSOIL Series 3000 5W-30
Heavy Duty Diesel Oil (and later AMSOIL
75W-90 Gear Lube in the differentials and
Power-Shift Transmission Fluid in the Transmission),
the truck experienced significant declines
in wear rates and an eight percent increase
in fuel economy. The pictured charts show
individual rates of wear throughout the
two-year demonstration. As the engine wear
rates were reduced, operating efficiency
rose, leading to an increase in the life
of the engine and decreasing operating
costs. Even with 212,326 miles on the oil,
there was no indication it needed changing.
Because of the extended drain capabilities
of AMSOIL Series 3000 5W-30 Heavy Duty
Diesel Oil, the negative effects of used
oil on the environment were also significantly
reduced. If it had been using conventional
petroleum diesel oil, which usually requires
replacement approximately every 18,000
miles, this application would have required
up to 12 oil changes and 480 quarts of
oil over the demonstration running time
of 212,326 miles, compared to just one
oil change and 40 quarts of oil using AMSOIL
Series 3000 5W-30 Heavy Duty Diesel Oil
and Dual-Gard filtration system. Overall,
the data demonstrates that AMSOIL Series
3000 5W-30 Heavy Duty Diesel Oil is capable
of providing extended drain service for
a period well beyond recommended drain
intervals, while also significantly decreasing
wear rates, operating costs and environmental
waste.
| Rate
of Wear Charts |
Click
on Graphs For Larger Image |
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